Spiral and Coil Springs

With more than 3 decades of experience in springs design, manufacturing and application engineering, we offer Springs for critical applications in engineering, power, automotive sectors and off-highway vehicles.

We have mastered processing variety of spring steel and stainless steel materials by understanding material behavior, requirement of Heat treatment processes based on material grade and intended application to achieve high fatigue life.

More than 50% of Raw Material is imported from Germany, Japan, Korea, Belgium etc. from OEM approved sources.

Spiral Springs
Coil Springs

Spiral Springs for Seat Recliner

Spiral springs serve as energy storage units or damping elements .

Gala offers Spiral Springs for

  • Seat Reclining System
  • Seat Height Adjustment System
  • Automotive Drive Control Mechanism
  • Window Regulator Mechanism

Spiral springs are used as equalizing springs for smaller angles of rotation. The stored energy is used as an equalizing force or righting moment. The spring curve here rises almost linearly.

Features

Gala offers thickness ranges from 1.5 to 5.0 mm with variety of options for Surface Coatings.

Our Advantage

  • High durability
  • Optimum design for space saving
  • Capability to offer variety of surface
  • treatments and coating
  • Meeting stringent tolerances

Carbon Brush Springs for Starter Motors

A carbon spring is a sliding electrical contact that carries current to a moving surface . It Performs this electric duty while operating within the constraint of a mechanical system .

Carbon brush springs are constant force springs that are specially constructed to ensure consistent and dependable pressure to electric motor commutations. We provide both single coil constant force springs and twin coil constant force springs for carbon brush.

Gala is able to meet customer specific raw material need with options of manufacturing either from annealed and hardened and tempered material.

Our Advantage

  • Constant pressure for commutator in any brush length
  • Increases brush life, reduces electrical wear
  • Compact design for overall motor size Meets required load requirments critical for function of starter motors
  • Allows longer brushes
  • Allows larger commutators
  • Reduces spark, lower influence of electromagnetic interference (EMI)

Spiral Spring for Clutch Fan

Thermal fan clutches have a built-in thermostat spring that detects the air temperature passing through the radiator and air conditioning condenser.

The fan clutch engages and provides air flow, only when cooling is needed. When disengaged, the fan clutch powers down reducing power drain and increasing fuel economy.

Engine Camshaft Adjuster Springs

The spiral springs have the task of moving the camshaft adjuster to its early position when switching off the engine

Clock and Belleville Springs for Steering Wheel

The clock spring is located between the steering wheel and the steering column. We also offer belleville springs, wave springs and spring clamps.

Your Partner for High Fatigue Springs

  • No.1 Exporter of Springs from India
  • TS 16949 Certified Manufacturing facilities with offices in Germany and China
  • Exports to 25 Countries
  • 300+ Global Customers
  • Co-operation with 7 Global Research Institutes
  • 50+ Mechanical Engineers
  • 12 types of Surface Coatings

Applications

Compression and Damper springs for Transmission

  • Gala offers springs for 2 wheeler, 4 wheeler and off-highway vehicles
  • Oil Tempered [ OT ] material from OEM approved sources
  • Automatic precision grinding machine to achieve flatness upto 0.05 mm and parallelism upto 0.2 mm and perpendicularity upto 0.3 mm. Stringent process control results in springs with optimum load vs deflection characteristics.

Compression and Injector Springs for fuel Injection

  • Capability to offer springs with index from 2.7
  • Capability to source and coil High Tensile Strength material
  • Shot peening process controlled with Magna - valve to ensure controllable shot flow for high fatigue life
  • In-house latest inspection and measuring facility for raw material to final product

Advanced Processes

Coiling

  • CNC Wafios Machines from Germany
  • Fully automated line with in-built SPCC software
  • Minimum Spring index 2.7
  • Suitable for coiling of Wire Diameters from 0.5 to 7 mm
  • Colour sorter and in-built camera for detection, length variation & control
  • Software iQbestspeed for automatically detecting the ideal production speed and process safety of the springs to be produced
  • High productivity upto 125 parts per minute

Shot Peening

Wheelabrator shot peening machine with magna valve ensures optimum flow of shots and consistent shot peening with residual stress induction level upto - 600 MPA resulting in high fatigue life

Cartridge type dust extraction system with secondary filter ensures emission level of less than 2 mg/Nm3 of outgoing air

Variable speed drive for wheel and belt ensures optimum control over the process

Spring Grinding and Chamfering

Our technologically advanced CNC grinding and chamfering machine gives precise grinding with respect to parallelism, flatness and perpendicularity of the ground surface

High speed machines with automatic conveyor and auto loading system saves time and increases productivity

Servomotor is used in end grinding machine for downfeed arrangement of grinding wheel for precise grinding

Machine is equipped with environment friendly dust collection system

Online surface inspection is done after grinding

Scragging and Load Testing

Multi-station Automatic Scragging (Presetting) and Load testing machine Automatic sorting of springs with respect to Load at particular height

Quality Assurance

We believe in quality that is in-built in our production processes.

From stringent testing like material test, micro structure and hardness test post heat treatment, dimensional accuracy, parallelism, flatness and fatigue test are a few test parameters checked at every stage. Data from raw material testing, online testing during production processes and sample testing is compiled and analyzed. Any deviations are corrected using cause-effect methods so that each outgoing product is of optimum quality.

  • No.1 Exporter of Springs from India
  • TS 16949 Certified Manufacturing facilities with offices in Germany and China
  • Exports to 25 Countries
  • 300+ Global Customers
  • Co-operation with 7 Global Research Institutes
  • 50+ Mechanical Engineers
  • 12 types of Surface Coatings
Spiral Springs
Coil Springs